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High Shear Granulation Description

Hywell Machinery High Speed Granulators consist of two electrical motors, one reduction gear, coupling, and shafts with the two agitators. The shaft is sealed with special sealing, sometimes with air purge, in a way that there is limited contact between the material and the seal. Materials are loaded from top side, and the discharge is located at the bottom side. Due to the consistent modular design, the High speed granulation can be configured individually and easily adapted to the constructional circumstances and specific requirements.

Super Blender Granule Making Machine Features :
1. Super Granule Making Machine adapts horizontal cylinder structure. Its structures is reasonable;
2. GHL Granule Making Machine use air filled seal shaft to drive. When washing, it can be changed to water;
3. Food Super Blender Granulator use fluidization to Granulate and the granule is like ball. It's flowability is good;
4. Compared with the traditional process,25%) of adhesive can be reduced and the drying time can be shorted;
5. The time of mixing in dry is 2 minutes and the time of granulating is 1-4 minutes. Compared with the traditional process, 4-5 times of efficiency is raised;
6. In the same sealed container, dry mixing, humidity mixing and granulating can be finished, it is in conformity with the requirements of GMP;
7. The whole operation has strict safe and protective measures.
8. The mixing and cutting speed are controlled through frequency change, so the granules are more even.

9. The super mixing granulators have smooth running, reliable performance, easy operation.

10. The super blending granulator have small cubage, easy to install, convenient to operate and maintain.

11. The time of mixing in dry is 2 minutes and the time of granulating is 1-4 minutes. Compared with the traditional process, 4-5 times of efficiency is raised;

12. In the same sealed container, dry mixing, humidity mixing and granulating can be finished, it is in conformity with the requirements of GMP;

Automatic PLC control system, mixing, granulating and milling

13. One- step accomplished in one equipment

14. The interval between the bowl and impeller is controlled to be within 1mm

15. Granulation process requires less bind

16. Granulation is achieved within a short time

17. Greater densification and production of less friable granules

18. The granulator produces reproducible less friable granules with a uniform particle size distribution

19. High shear mixer minimizes the exposure of drug dust to workers due to reduced process dust generation

20. The granulation endpoint is predictable while using a high shear mixer

21. Saving 25% of adhesives and drying time

22. It can be equipped with cone mill or swing granulator

23. Connect with fluid bed dryer by vacuum conveying by vacuum conveying.

Rapid Mixer Granulator options

1. Impellers Design

Y-shaped rotor blade with special aerodynamic profile – this key element with the various product-optimized chopper designs are the result of many years of successful development.

2.Construction Material & Finish

We are able to offer our PDI Mixers with contact part to be built in SS304, S316/316L, Titanium, Duplex stainless steel, Hastelloy, etc. Standard of internal and external finish can be adapted to the customer's needs. For abrasive materials we offer hardened Stainless Steel as the contact part.

3. Feeding & Discharging

A variety of feeding & discharging methods can be selected by the customers.

4. Drive System

Drive system of rapid mixer granulator machine by geared motor, cycloidal reducer, worm reducer, belt or chain transmission, etc.

5. Spray Nozzle

Liquid can be added into the powder by spray nozzles on the top.

Rapid Mixer Granulation Application:

The GHL series wet granulator machine is widely used in pharmaceutical, chemical, foodstuff and electronic industries．

1. Food industry

Batters, Flavours, Instant meals, Spice and herb mixtures, Sugar based confectionery tablets

2. Chemical industry

Coloring of plastics, Master batches, Powder mixing with liquid addition, Powder paints

3. Pharmaceutical industry

Granulate mixtures, Powder mixtures, Wet granulations

4. Cosmetics industry

Ceramic dental mixtures, Eye shadows, Face powders

Main Technical Parameter:

The main technical datum of Super Blender Granule Making Machine is for reference, we also produce and design product as per customers' requirements.

हमारे बारे में:
From dryer, mixer to granulator, from unit machine to production line, we have them all. Hywell Machinery is a professional manufacturer of industrial drying machine, mixing machine and granulating machine. Our flagship products include the hot air dryer, vibration fluid bed dryer, belt dryer, vacuum dryer, one dimensional mixer, two dimensional mixer, three dimensional mixer, and High Shear granulator, Continuous granulator and so on. These high-performance machines have extensive applications within industries such as food, medicine and chemical. Sustained development and a strong emphasis on research and technology have bolstered our quality standards. we seek to achieve the highest level of customer satisfaction through professionally developed drying ,mixing and granulating solutions. Hywell Machinery constant faith is providing perfect products to customer, excellenting service to customer !

गुणवत्ता नियंत्रण

In order to ensure quality of product, we focus on user 's requirements and control improvement and enhancement quality of products .The quality assurance mainly focus on the processes of ensuring production readiness inspection, control of raw materials and components, process control, critical parts, important parts of quality control, assembly quality control, process control testing, measurement equipment control. Pay close attention to the implementation of the quality assurance work, strictly to three inspection system of self-checking, mutual inspection, special inspection. The key point of Quality assurance is focuses on critical parts, important parts of quality control, the quality standards required by ISO9000 quality control procurement documents in order to clarify its status and acceptance of quality standards for company's re-inspections ; For critical parts and important that the key processes of identification and corresponding technical documentation, control by "the implementation of key quality control process", and complete, accurate and complete original records. Difficulties in quality assurance is a special process control, quality assurance is mainly painting, has developed a special process (painting) process documents, take the appropriate technical measures, to quality assurance.

In the production process, we pay close attention to quality control of each process. Every component, every process was strictly controlled. Enhanced the quality inspection process, the establishment of the necessary quality control point, the process by a full-time staff and quality inspector for inspection and supervision. Improved testing procedures and operating instruction.

हमारी सेवाएँ
Pre-sale service
Hywell Invite customers to visit our company and communicate on technical requirements face to face.
Sale service
Responsible for debugging the equipment according to customers' requirements of various technical data. Our engineers will train our customers about equipment features and operation key points to make sure the equipment running in the best condition.
विक्रय - पश्चात सेवा
We provide installation, debugging, maintenance, training and other services (Optional); Provide relevant technical data, equipment, software and related GMP certification materials;Set up after-sales service hotline.

Quality promise
Our company promises strictly operate the ISO9001 quality system certification standards and pharmaceutical equipment GMP audit requirements, Advanced technology, good quality. Equipment operation safe reliable, affordable, easy to maintain.

Equipment warranty period is one year, all the parts for the equipment choose well-known brand. During the warranty when equipment have problem in quality like equipment failure and damage, our company offer free maintenance or replacement.